Ramco Rotors, Inc. - Stator Winding & Assembly
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Stator Winding & Assembly



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Ramco Electric Motors winds stator coils and builds stator assemblies to your design for motors from fractional HP up to 200HP. We hand-insert both lap and concentric wound coils for single, three phase power AC Induction stators, as well as DC brushless stators. Every one of our stators is wound, assembled, and tested by an experienced technician.

Stator Secondary Operations
  • Stator Shell Flat Rolling and Welding
  • Stator Varnish Impregnation – Dip & Bake
  • Stator Varnish Impregnation – Vacuum Pressure Impregnation (VPI)
  • Stator ID Honing and ID Varnish Cleaning
  • Stator OD Machining or Grinding



 Specifications  

Coil Material

Copper magnet wire

Coil Insulation Material

Customer specified material
Kapton®
Kevlar®
Mylar
NKN Material
Nomex®
Teflon®

Coil Type

Concentric Wound
Lap

Rated Power

Fractional horsepower to 200HP and up

Line Voltage

Suitable for 50Hz, 60Hz, 400Hz Motors

Secondary Services

Stator OD Turning & Grinding
Stator Varnish Impregnation (Dip & Bake)
Vacuum Pressure Impregnation (VPI)

Part Quantities

Batches up to 1,000 pieces
Samples are available for expected production runs

Lead Time

4-8 weeks

Equipment

Automatic Insulation Cutter
Brazing Equipment
Dip & Bake Varnish Dip Tanks
Imprex VPI System with 48" Tank
Lift Aids for Large Stators
Solder Irons/Pots
VPI System
Welders (GTAW, MIG)
Winders (MCS, Globe, Econowinder, Small/Large Armature)
Wire Strippers (DC Motor, Eraser, Thermal)

Quality Assurance

AC/DC Hipot Tests - Arc Detect, Dwell, Voltage Ramp Up/Down
Coil Resistance
Dimensional Checks
Magnified Visual
Megohm Test - Dwell, Voltage Ramp Up/Down
Passive Inductance test
Rotation Test
Surge Test

Industries Served

Aerospace
Commercial
Generator Manufacturers
Machine Manufacturers
Military
Motor Manufacturers
Pump Manufacturers

Compliance

AS9100:2004
ISO9001:2000

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