Ramco Rotors, Inc. - Conventional Cast Rotors
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Conventional Cast Rotors



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Copper-Rotors

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Ramco Electric Motors has cast over a million and a half die cast rotors in a niche business in 22 years. Using THT vertical rotor die cast presses, we cast open or closed slot lamination stacks for our conventional die cast rotors. We closely monitor our furnaces to ensure correct alloy conductivity.

Rotor Secondary Operations
  • Rotor ID Honing
  • Rotor OD Machining or Grinding
  • Rotor Keyway Broaching - We broach keyways up to 12" long in 280 frame rotors in a single pass on our 90” Horizontal Colonial Broaching Machine.
  • Rotor Annealing - This process is commonly known to the industry - heating the rotor core up and water quenching it and breaking the rotor bars away from the steel. This process creates a more efficient rotor!



 Specifications  

Materials

Aluminum
Copper
Various Alloys at your request

Outside Diameter

Up to 10 Inch

Weight

Up to 12 lbs of Copper
Up to 30 lbs of Aluminum

Keyway Length

12 Inch

Keyway Width

1/2 Inch

Keyway Depth

1/4 Inch

Length

Up to 18 Inch

Secondary Services

Annealing (Baking & Flame)
Balancing
ID Honing
Keyway Broaching
Welding

Part Quantities

Batches up to 1,000 pieces
Samples are available for expected production runs

Lead Time

4-8 weeks

Equipment

100 Ton THT Vertical Die Cast Press
1000 Lb. Capacity Gas Fired Schaefer Aluminum Melt Furnace
50 Ton THT Vertical Die Cast Press
600 Lb. Capacity Gas Fired Schaefer Aluminum Melt Furnace
Induction Heater
OSI Post Cast Heat Treat Oven

Quality Assurance

Casting density on samples measured using destructive testing and x-ray photography
Conductivity verified as required
Dimensional Verification using calipers, mics & indicators
Process can be locked on a per part basis

Industries Served

Aerospace
Commercial
Generator Manufacturers
Machine Manufacturers
Military
Motor Manufacturers
Pump Manufacturers

Compliance

AS9100:2004
ISO9001:2000

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